Food Processing

Built for food production. Sealed, hygienic, and still running ten years later.

Food processing controls face daily high-pressure washdown, aggressive chemical cleaning, and continuous operation by gloved personnel. RNC solid-state switches and panels are IP69K sealed, chemically resistant, and designed with no crevices or exposed hardware where contaminants can accumulate. HACCP-compliant by construction, not by modification. Built for machine builders who want to specify once and never revisit.

Key challenge
Eliminating contamination-harbouring gaps, surviving daily chemical washdown, and removing rubber boot buttons from the spare parts list
Relevant products
Key technology
Jump to What else is in there Hygiene by construction The spare parts trap Why solid-state For machine builders
The competition

What else is in there. And why it fails.

Food processing machines overwhelmingly use one of three control types. Each is a compromise. Each creates a contamination problem that daily washdown cannot solve.

Control type
Rubber boot button
Designed to be replaced.

The flexible rubber boot degrades from daily chemical exposure and repeated flexing. It cracks, stiffens, and lifts. Food enters the seam between boot and housing from the very first day. When it fails it goes on the spare parts list, often alongside a line stop.

These buttons are sold as spares because they are engineered to wear. A €3 button with a service call and 30 minutes of downtime is an expensive €3 button.

Control type
Ring-illuminated stainless switch
The gap you cannot clean.

Stainless construction looks hygienic. It is not. The annular gap between the button and the housing is a bacteria trap. Every press drives contamination further in. The IP rating applies to the switch body, not the installation gap. No cleaning agent reaches the inside of that ring.

Ring illumination requires a gap for the LED surround. That gap does not close. It is part of the design.

Control type
Membrane panel
The adhesive seam that always lifts.

The adhesive seam between the membrane overlay and the panel housing is attacked by caustic cleaning agents from day one. When the edge lifts, bacteria colonise underneath. The seam is invisible until it fails and by then the contamination is already there.

Graphics fade from UV and chemicals. Dome tactile feedback degrades. The panel becomes harder to use and harder to keep clean simultaneously.

RNC solid-state
No gap around the button
No boot or seal to degrade
No adhesive seam to lift
Nothing to order as a spare
Hygiene by construction

HACCP-compliant from day one. No modifications.

HACCP hygiene principles require smooth surfaces with no crevices, joints or exposed hardware where organic matter can accumulate. RNC solid-state panels meet these requirements by construction, not by adding a food-grade seal or hygiene cover kit after the fact.

The same panel that survives IP69K high-pressure washdown at 80°C also has no surface features that retain contamination. There is no separate hygiene specification. The panel is the hygiene specification.

How piezo sensing works
No gap around the actuator
The sensing element is entirely behind the metal faceplate. There is no aperture, no clearance gap, no ring surround. The surface is continuous metal. Nothing enters. Nothing accumulates.
Engraved graphics, not applied
Legends and markings are engraved directly into the metal surface and infilled. No overlays. No adhesive edges. No surface that chemicals can undercut or peel.
Chemically inert surface
Caustic cleaners, foam sanitizers, chlorine-based disinfectants. The metal panel surface is unaffected by all standard food processing cleaning agents. No degradation, no discoloration, no functional change after years of daily chemical exposure.
Gloved operation, wet hands, contaminated hands
Force-based actuation works with heavy rubber or nitrile gloves. No sensitivity adjustment. No missed activations in wet conditions. Operators do not remove PPE to use the controls.
The spare parts trap

The button costs next to nothing. The machine stop does not.

Rubber boot buttons and ring-illuminated switches are priced as consumables. A machine with 20 control points will replace several per year. The part cost is trivial. The line stop to fit them is not, and neither is the hygiene risk during the interval between failure and replacement.

Some machine builders have recognised that specifying RNC components eliminates the spare parts line entirely for interface controls. The upfront cost difference is recovered in the first service avoided. Everything after that is margin.

Discuss your application
Rubber boot
RNC solid-state
Button lifespan
1 to 3 years
50M+ actuations
Spare parts
Annual order
None
Hygiene risk on failure
Cracked boot, open gap
No failure mode
Washdown rating
IP65 or less
IP69K certified
HACCP compliant
No (gap, seam)
Yes, by design
Why solid-state

Nothing to seal. Nothing to wear. Nothing to replace.

IP69K. The highest washdown rating.
Survives continuous high-pressure, high-temperature washdown. Not splash-resistant. Not weather-resistant. Washdown-proof, certified. The same specification on day one and day one thousand.
50 million actuations. No wear curve.
No moving parts means no mechanical fatigue. A production line running three shifts will not reach the actuation limit of an RNC switch in any realistic service life. There is no replacement schedule to plan.
No surface feature to harbour bacteria.
Continuous metal surface. No annular gaps. No adhesive seam edges. No flexing boot. The cleaning crew can treat the panel as they would any other stainless surface on the line.
Force sensing. Works with any glove.
Heavy rubber, nitrile, latex, wet, contaminated. Piezo activation is force-based, not capacitive. Every actuation registers correctly regardless of what the operator is wearing or what is on their hands.
Chemical resistance. All standard agents.
Caustic soda, chlorine, peracetic acid, iodophor, quaternary ammonium. The stainless metal surface is chemically inert to all agents used in food production cleaning regimes. No degradation, no functional impact.
IK10 impact rating. Production line reality.
Production environments are hard on equipment. Trolleys, pallets, tools. IK10 is the highest impact resistance rating. The panel absorbs impacts that would crack a rubber boot or shatter a membrane surface.
Full technology comparison
For machine builders

Specify it once. Never order it as a spare.

RNC works with OEM machine builders designing filling lines, portioning equipment, packaging machines, and process stations for food production. We supply the sealed interface components that go into the machine: switches, custom panels, keypads, and multi-function control faces designed to your exact layout and labelling requirements.

The panel you design in now is the panel your customer will still be using in ten years, with no service calls and no spare parts. That is a specification argument worth making to your procurement and aftermarket teams as well as your engineering team.

Discuss your machine design
Custom panel layouts
Any switch configuration, any key count, any label. We design and manufacture panels to your exact mechanical footprint and functional layout. One piece, fully sealed, ready to install.
Drop-in switch replacement
Standard 22mm panel-mount cutout compatibility. Replace existing ring-illuminated stainless switches or rubber boot buttons in the same mounting hole with a sealed solid-state alternative. No panel rework required.
Volume OEM supply
Components and panels manufactured in-house and supplied in volume to machine builders. Consistent specification, consistent quality, no third-party supply chain dependency.
Design-in support
Early-stage design support, samples for evaluation, mechanical drawings, and electrical specifications. We work with your engineering team from first prototype through production release.
Food Processing
Replacing rubber buttons on your machine?

Tell us your machine type, current control setup, and what is failing. We will specify the right sealed solid-state replacement.

Start a conversation
Technology
How does piezo sensing work?

Understand why force-based sensing eliminates gaps, seals, and moving parts, and how it compares to capacitive and mechanical alternatives.

Piezo technology