Technology / Piezo Platform

The piezoelectric effect. From principle to product.

Certain ceramics generate an electrical charge when pressed. That single physical principle is the foundation of every RNC switch, keypad, and panel. No moving parts. No mechanical contacts. No wear. Understanding how it works explains why piezo outlasts, outperforms, and outsurvives every conventional interface technology.

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The principle

Press a surface. Get a signal.

When you press a surface with a piezoelectric ceramic disc behind it, the disc deforms by a few microns. That deformation generates an electrical charge. Release the pressure, the charge dissipates. That is the entire principle. Mechanical force in, electrical signal out. Direct. Immediate. No intermediate mechanism.

The signal the disc generates is a brief voltage pulse. Its amplitude depends on the force applied and the properties of the ceramic material. Converting this raw pulse into a reliable, repeatable switching output requires electronics that condition, filter, and interpret the signal. This is where the engineering begins.

The piezoelectric effect
Force
Force
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Voltage
01At rest
02Pressure
03Displaced
04Voltage
Charges balanced. No net voltage.
Deep dive
Explore the physics in detail: crystal structure, poling, PZT, circuit design
Crystal structure and dipole moments
The piezoelectric effect exists in materials with an asymmetric crystal lattice, meaning the arrangement of positive and negative ions has no center of symmetry. The most common piezoelectric ceramic used in switches is PZT (lead zirconate titanate), a perovskite crystal structure. In PZT, a small tetravalent metal ion (titanium or zirconium) sits inside a lattice of larger lead ions and oxygen ions. Below a critical temperature called the Curie point, this central ion sits slightly off-center, creating an electric dipole moment in each unit cell. When the crystal is mechanically stressed, the ions shift further, the charge distribution changes, and a measurable voltage appears on the surfaces of the ceramic.
Poling: making the ceramic piezoelectric
A raw PZT ceramic has randomly oriented dipole domains that cancel each other out, producing no net piezoelectric response. To activate its piezoelectric properties, the ceramic is heated near its Curie temperature and exposed to a strong electric field. This aligns the dipole domains into a common orientation. When cooled and the field is removed, the alignment is locked in, giving the ceramic a permanent polarization. This poling process determines the sensitivity and consistency of the finished element. The precision and quality of poling directly affects how the switch performs over its lifetime.
PZT material properties
PZT ceramics are physically strong, chemically inert, and relatively inexpensive to manufacture. The composition, shape, and dimensions of the disc can be tailored for specific applications: higher sensitivity, wider temperature range, or optimized response characteristics. PZT exhibits greater sensitivity and higher operating temperatures than most alternative piezoelectric materials, which is why it dominates commercial piezo switch applications worldwide.
From pulse to switch output
The raw charge from the piezo disc is a brief voltage pulse, typically used to switch a field effect transistor (FET). When the disc is pressed, the voltage turns the FET on, allowing current to flow through the switch output. When the pulse dissipates through the gate resistor, the FET returns to its high-impedance off state. A resistor-capacitor network controls the pulse duration and shape. With additional circuitry, the momentary pulse can be extended, shaped into a latching (toggle) output, or processed for specific timing behaviors. In advanced configurations like RNC's PT Plus, an onboard microcontroller replaces the simple FET circuit with full digital signal processing, adaptive algorithms, and real-time calibration.
The converse piezoelectric effect
The piezoelectric effect is bidirectional. Apply mechanical force, generate electrical charge: the direct effect, used in sensing. Apply an electrical field, generate mechanical deformation: the converse effect, used in actuation. The converse effect is the physical basis for piezoelectric actuators and for haptic feedback, where a precisely controlled voltage pulse causes the ceramic to flex, creating a tactile sensation the user can feel through the surface. This bidirectional capability is an active area of RNC's ongoing R&D.
Construction

How a ceramic disc becomes a sealed switch.

A raw piezo disc generates a signal but it is not a product. Turning the piezoelectric effect into a reliable, sealed, production-ready switch requires mechanical engineering, electronics, and signal processing working as one system.

The disc must be mechanically coupled to the activation surface so finger pressure transfers efficiently to the ceramic. How this coupling is engineered determines the sensitivity, consistency, and long-term reliability of the switch. The electrical connection from the disc to the signal electronics must survive millions of thermal cycles and years of vibration without degradation.

In an RNC switch, the housing is machined from a single piece of stainless steel or aluminium. The piezo element and electronics are fully potted inside with an application-specific compound that fills every cavity. No air gaps, no voids. The potting protects the electronics, locks the piezo element in position, provides vibration damping, and creates an additional seal barrier.

The result is a monolithic unit with no moving parts, no gaskets, no seams, and no ingress path. IP69K is not achieved by adding better seals. It is inherent in the one-piece construction. The product is sealed after manufacture. You cannot inspect, adjust, or repair the inside. It must be right the first time, every time.

How RNC approaches build quality →
Why it matters

What changes when you remove the moving parts.

Every conventional switch relies on mechanical movement to function. Remove that movement and you eliminate the entire failure category that comes with it.

No wear, no degradation
Press 50 million feels like press one. No contacts to fatigue.
Sealed by construction
No shaft, no gasket, no seal to degrade. IP69K is inherent.
No contact bounce
One clean voltage pulse. No chatter, no oxidation, no intermittent connections.
Impervious to environment
Rain, ice, dust, grease, chemicals, pressure wash. Nothing to reach.
Vandal resistant
Solid metal, electronics potted inside. Nothing to pry, lever, or break.
Any input works
Gloves, wet hands, tools, elbows. Piezo responds to force, not conductivity.
Technology comparison

How piezo compares to other interface technologies.

We have published a detailed engineering comparison of piezo against mechanical, membrane, capacitive, and inductive switching. It covers durability, environmental performance, usability, power consumption, and design flexibility.

Piezo Mechanical Membrane Capacitive
Moving partsNoYesYes (dome)No
Sealed without gasketsYesNoNoPartially
Works with any gloveYesYesYesNo
Senses through metalYesNoNoNo
Typical lifecycle50M+1-5M1-5MUnlimited*
IP69K inherentYesNoNoPossible
*Capacitive has no mechanical wear but fails from environmental factors: moisture, temperature drift, EMI
Read the full comparison →
Beyond the principle

The piezoelectric effect is well understood. What we build on top of it is a leap beyond.

The piezoelectric effect is open physics. Dozens of companies make piezo switches based on the same principle, the same ceramic, the same basic construction. What separates a commodity piezo switch from an RNC PiezoTouch product is everything that happens after the disc generates its signal.

01
PT Plus signal processing
Proprietary platform. Adaptive algorithms, real-time calibration, and 20+ years of piezoelectric sensing experience running at under 10 microamps.
02
Construction discipline
Mechanical pressure coupling, multi-level sealing, cable stress isolation, application-specific materials. 100% production tested.
03
Application engineering
Material characterization, mechanical design optimization, production support. The knowledge to make piezo work through your surface, in your product, in your environment.
Piezo Platform
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